quality and
innovation.

We provide customized, turnkey systems for the PUR (Polyurethane) foam injection the automotive industry. Our technology is built on proprietary production systems that cover the entire range of applications. As part of Division Factory Solutions, we benefit from a strong industry network, delivering innovative solutions with maximum precision and efficiency — while ensuring long-term ROI (Return on Investment) and scalability for future needs.

Facts:

Flexible, Cost-Efficient and Reliable – Optimal Acoustic Insulation for Vehicles and vehicle interiors

• One system for all vehicle types and production volumes – flexible, modular and scalable
• Freely adjustable mixing ratio of both components – no pressure adjustments required
• Integrated automatic shot volume calibration for maximum dosing precision
• Turnkey integration into production environments – no interface risks
• Scalable package – from standalone application to fully integrated robotic cell

Learn more: Factsheet

Test before implementation – ensuring the right solution for your needs Explore our Technikum and validate solutions firsthand or: Our mobile system can easily be used in your lab or production line.

Our turnkey cavity preservation systems provide a sustainable and reliable solution for automotive manufacturing. Polyplan has continuously optimized cavity preservation technology. With minimal energy and material use, weld points and seams are precisely coated and fully protected – all in a highly stable, documentable process.

Thanks to this efficient solution, resource waste from manual wax application or cavity flooding is eliminated. The cleaning effort in the production line is also significantly reduced – no more wax runoff from cavities and no carry-over to downstream processes.

This allows a standard vehicle front door to be fully protected against corrosion with just 4.5 grams of wax – ensuring an efficient and future-ready production process.

Facts:

Precise and Economical Application of Preservation Waxes – Minimum-Quantity Cavity Preservation

• Suitable for doors, closures and add-on parts requiring high precision and cleanliness
• No frequent tool changes required – adaptable for multiple applications.
• No overspray or dripping – ensuring clean components, less rework, and reduced cleaning effort
• No aerosols – no additional extraction or enclosed robotic cell needed
• TThree application methods: AirLess (Klick und PopUp*) for weld points and seams, AirMix (Klick und PopUp*) for broader surfaces and areas, AirPush for driving wax around obstacles without a direct line of sight (Klick und PopUp*)
• Inline wax jet and spray cone measurement with VMT Toolbox 3D

Learn more: Factsheet

Taking precise measurements for a perfect fit – our wax laboratory. Discover our Technikum Technical Center.

Our cavity preservation solutions deliver not only maximum precision but also a sustainable, material- and energy-efficient process. By selectively applying liquid wax with robot-guided nozzles, we ensure meticulous protection of cavities – without unnecessary waste of resources.

Our mobile compact systems allow you to conduct tests at your site or in our dedicated testing environment. They are ideal not only for testing but also as backup systems during maintenance or modifications, ensuring projects are executed successfully and on time. Since the compact system consists of the same components as a production system, testing already achieves the same quality as later full-scale production.

In our wax lab, we determine the appropriate waxes, evaluate application strategies and assess machine designs to ensure that your cavity protection systems are perfectly tailored to your requirements.

This is where we validate your automation solutions—from NVH foaming to wax application for door cavities and fully automated palletizing and depalletizing. We assemble the solutions exactly as they will be installed at your site to ensure smooth integration into the production process

We meticulously tailor our solutions to your specific needs, ensuring the best possible implementation of your requirements. This is the key advantage that sets us apart from other providers.

• designed for scalability and future production demands precisely tailored solutions for your competitive edge
• Optimizing your processes with our expertise and sustainable solutions
• Flexible adaptation of our solutions for quick responses to changes in your production